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MSC.Nastran for Windows products address a wide variety of
engineering applications, from the design of surgical equipment and circuit
breakers to the more unusual needs of the entertainment industry.
MSC.Nastran 4D
(vN4D), is a Windows®-based engineering tool ideal for the mechanical
engineer who designs products with moving components.
This unique application merges motion and
stress analysis into a single functional modeling system. Engineers can now test
the dynamics of their assemblies before manufacturing and find out if it will
break, without building physical prototypes, thereby driving down development
costs and producing more reliable products.
Verify your designs by applying real,
physics-based motion, then use those results to run a preliminary stress
analysis to identify failure points. You can even test your controls system with
MATLAB®, Simulink® and MSC.visualNastran 4D.
"Anything that
moves can be simulated in MSC.visualNastran 4D."
- Paris Altidis, Systems
Engineer/Reviewer for Design News Magazine
Simulation with vN4D saves 4 months in Rotary Engine Development
.
Without MSC.visualNastran 4D’s (vN4D) ability to test design
concepts quickly and accurately with dynamic motion simulation, an innovative
rotary engine development program might have been shelved. This advanced engine
is being developed by ColTech Inc. for use by the military as a small, rugged
(gun-launchable), internal combustion engine with applications in aircraft
propulsion and power generation.
According to Derreck Keith, a Technical Specialist at ColTech
Inc., "MSC.visualNastran 4D saved several fundamental mistakes, which could have
caused four months delay. Had we not run the simulation, we would have scrapped
two or three engine sets before discovering the problems."
The specifications for this novel engine are aggressive. It is
required to fit in a 5-inch diameter cylinder, be less than 18 inches in length,
output 4 horsepower, weigh less than 5 pounds and consume less than 1 gallon of
fuel per hour at 70% power. The first application for this engine was in an
unmanned aerial vehicle, called the Forward Air Support Munitions, a
gun-launched surveillance, targeting and precision delivery air vehicle.
Many engineering development issues faced by this project were particularly well
suited for analysis using MSC.visualNastran 4D. The rotary engine’s timing
and control is through a four-bar linkage running inside a peanut-shaped
internal cam. In order to improve efficiency of the engine, the cam profile was
changed from a single plane cam profile to a dual plane cam profile, which
created problems. Simulations run using vN4D indicated that the
compression ratio and volumetric displacement numbers were lower than they
should have been and helped identify the problem - that the roller position on
the cams was critical. Because it is a permanent assembly, any engine re-work
would have required new castings, and additional machining and assembly.
Building a complete set of parts and assembly time for this type of rotary
engine requires four to six months. Mr. Keith said, "Basically, we caught the
assembly issues early enough to have the rollers assembled correctly because of
vN4D."
The productivity enhancements at ColTech due to vN4D were even
greater because of vN4D’s ability to integrate with all major CAD packages.
ColTech Inc. uses Solid Edge™ (SE) as their solid modeling tool. From within SE
a single menu selection communicates all geometry and constraint information to
vN4D, eliminating tedious translation of data.
Mr. Keith said, "Once the initial constraints have been
optimized any future changes go quickly and require almost no cleanup, usually
just a check." One of the most complex areas of the engine was the housing
containing the ports, sparkplugs and prechamber. Simulation with
MSC.visualNastran 4D was extremely valuable in the development of the combustion
process, specifically including port timing. The volumetric change of the
chamber was not easily predicted by a spreadsheet. Mr. Keith explained, "vN4D
allowed us to overlay different port geometry and port locations. Before we
started cutting metal, we ran numerous simulations that allowed us to converge
on the best port location and a design for that area. The only other way to
optimize that part of the model would have been by cutting holes in the
prototype with a drill and that would have taken months." Another issue resolved
by vN4D was demonstrating to the military how the engine would work. Mr. Keith
explained, "We created videos to show the military. You can try and explain the
workings of the engines to people and you get a lot of blank stares. We used the
video that explained how the engine worked and people’s eyes would light up."
MSC.Software, the established
information technology provider, successfully combines knowledge resources and
experience to help over 9000 companies worldwide develop better products faster.
Number one in the product simulation market, our software, systems and services
enhance and automate the product design and manufacturing process. Simulating
product performance reduces development costs, time to market and warranty
costs.
Complete physical testing in a virtual environment Draw it. Move it. Break it. Control it.™
"By coupling
dynamic motion analysis with the power of FEA, MSC.visualNastran 4D has created
a powerful mechanical tool."
- David Anderson, Desktop Engineering Magazine, March 2002
Draw it.
Associative Integration with virtually every 3D CAD system
Photo-realistic rendering of images, animations, and mark-up
Move it.
Three-dimensional rigid body dynamics / kinematics
Check moving interferences or clearances
Velocity, force, torque, friction, gravity, acceleration and other meters
Automatic Load Transfer™ system
Present loads to MSC.Nastran
Contact, Collision and Response
Break it.
Fully integrated dynamic and static stress analyses
Automatic calculation of loads & stresses throughout assembly
Stress / Strain, Deflection, Vibration, Factor of Safety analyses
Thermal Analysis
Control it.
Control systems testing and visualization with Simulink®
Formula Language, Excel, and C++/VB OLE control
If you've ever used a Windows® application, than you can use
MSC.visualNastran 4D...and learning is easy.
The interface looks just like your CAD system, with the added power &
flexibility of a dedicated engineering environment. (FREE Getting Started CD
included with every purchase.)